6000 E. Berry Street
Fort Worth, TX 76119
Phone: 817-446-5272
crwlp@sbcglobal.net

Consolidated Rig Works, LPConsolidated Rig Works, LP
Consolidated Rig Works, LPConsolidated Rig Works, LP

Tubing Reels

CRW Tubing Reel (20,000 feet of 2-inch)

CRW Tubing Reel (20,000 feet of 2-inch)

  1. Specs:
    1. Chain drive
    2. 175 in. long x 102 in. wide x 135 in. high
    3. 20,000 ft. of 2-in. tubing
  2. Base skid: full-length drip pan; drain tubes in each corner; 6-in. x 14-in. forklift pockets at 84-in. centers; hold down rings on each corner.
  3. Drum: tubular steel spoke design with through shaft structure; 80-in. diameter core x 76-1/2-in. between flanges x 162-in. diameter outer flanges; two lift lugs at shaft; flanges have expanded metal panels; tubing guide arch for tubing connection at the core.
  4. Reel drive: planetary gearbox, chain and sprocket arrangement with spring set, hydraulic release integral brake.
  5. Levelwind: the levelwind is a hydraulically driven and controlled double helix leadscrew with adjustable clutch system; the travel direction is operated by a hydraulic motor mounted to a double beam crossbar; arms raise hydraulically to a working position and held in place by counterbalance valves.
  6. Motor case drain and brake are protected by pop-off relief valves.
  7. All chains have removable protection guards.
  8. Drain plugs: expandable neoprene plugs fully recessed in skid secured with lanyards.
  9. CRW tubing counter for sizes of 1.5-in. through 2.88-in. with slide to compensate for tubing pay-off angle.  Counter will measure and read in either feet or meters.
  10. Internal plumbing is FMC, SPM or MSI 2×2 valves for standard service: non-H2S integral 1502 type fittings rated at 15,000 psi; dual tees for ball launching and wireline adaptation; one (1) each 2 x 2 shutoff valve between swivel and drum core.
  11. External plumbing FMC, SPM or MSI 2×2 valves for standard service: non-H2S integral 1502 fittings rated at 15,000 psi; dual inlet connections and 2 x 2 shutoff valves between swivel and inlets; one (1) each flange mounted 4:1 debooster to monitor circulating pressure; one (1) each cross for mounting a transducer or introducing inhibitor.
  12. Bulkhead connections: quick disconnect fittings of customer choice with plastic caps.
  13. Spray wand lubrication system with 30-gallon lubrication reservoir; fill cap; level gauge; 140 psi relief valve; air regulator; air pressure drain valve; lube drain valve.
  14. All hydraulic hoses and grease lines are standard climate rated.
  15. A two point lift system, spreader bar type of arrangement for lifting the entire loaded reel assembly or drum only is provided; solid link design; spreader bar stows against rear frame members and is stamped with SWL.
  16. Provisions are included for data acquisition, sensor cable, tubing integrity monitors, wireline adaptation or encoder mounts.
  17. The reel drum is locked into position for transport by means of a ratchet and strap system on one reel flange.
  18. An FMC 20,000 psi 2-in. bore swivel is mounted with compression face seal; protected by removable steel plate; components exposed to circulating fluids are replaceable.
  19. Unit will be sandblasted, zinced, primed and painted per customer specifications.
  20. Complete unit assembled and tested for customer acceptance at CRW’s Fort Worth, Texas, USA facility.
  21. Operation and service manual supplied with each unit.

 

CRW Tubing Reel (20,000 feet of 1-inch)

CRW Tubing Reel (20,000 feet of 1-inch)

  1. Specs:
    1. Chain drive
    2. 134 in. long x 98 in. wide x 104 in. high
    3. 20,000 ft. of 1-in. tubing
  2. Base skid: full-length drip pan; drain tubes in each corner; 6-in. x 14-in. forklift pockets at 84-in. centers; hold down rings on each corner.
  3. Drum: tubular steel spoke design with through shaft structure; 40-in. diameter core x 52-in. between flanges x 90-in. diameter outer flanges; two lift lugs at shaft; flanges have expanded metal panels; tubing guide arch for tubing connection at the core.
  4. Reel drive: planetary gearbox, chain and sprocket arrangement with spring set, hydraulic release integral brake.
  5. Levelwind: the levelwind is a hydraulically driven and controlled double helix leadscrew with adjustable clutch system; the travel direction is operated by a hydraulic motor mounted to a double beam crossbar; arms raise hydraulically to a working position and held in place by counterbalance valves.
  6. Motor case drain and brake are protected by pop-off relief valves.
  7. All chains have removable protection guards.
  8. Drain plugs: expandable neoprene plugs fully recessed in skid secured with lanyards.
  9. Outer protection frame: removable four point lift protection frame with two ladders at opposite sides providing access to top of frame.  Frame is attached to skid by pins.
  10. CRW tubing counter for sizes of 1.5-in. through 2.88-in. with slide to compensate for tubing pay-off angle.  Counter will measure and read in either feet or meters.
  11. Internal plumbing is FMC, SPM or MSI 2×2 valves for standard service: non-H2S integral 1502 type fittings rated at 15,000 psi; dual tees for ball launching and wireline adaptation; one (1) each 2 x 2 shutoff valve between swivel and drum core.
  12. External plumbing FMC, SPM or MSI 2×2 valves for standard service: non-H2S integral 1502 fittings rated at 15,000 psi; dual inlet connections and 2 x 2 shutoff valves between swivel and inlets; one (1) each flange mounted 4:1 debooster to monitor circulating pressure; one (1) each cross for mounting a transducer or introducing inhibitor.
  13. Bulkhead connections: quick disconnect fittings of customer choice with plastic caps.
  14. Spray wand lubrication system with 30-gallon lubrication reservoir; fill cap; level gauge; 140 psi relief valve; air regulator; air pressure drain valve; lube drain valve.
  15. All hydraulic hoses and grease lines are standard climate rated.
  16. A two point lift system, spreader bar type of arrangement for lifting the entire loaded reel assembly or drum only is provided; solid link design; spreader bar stows against rear frame members and is stamped with SWL.
  17. Four point non-lifting frame; non-DNV; screw pin anchor shackles; tagged with safe working load.
  18. Provisions are included for data acquisition, sensor cable, tubing integrity monitors, wireline adaptation or encoder mounts.
  19. The reel drum is locked into position for transport by means of a ratchet and strap system on one reel flange.
  20. An FMC 20,000 psi 2-in. bore swivel is mounted with compression face seal; protected by removable steel plate; components exposed to circulating fluids are replaceable.
  21. Unit will be sandblasted, zinced, primed and painted per customer specifications.
  22. Complete unit assembled and tested for customer acceptance at CRW’s Fort Worth, Texas, USA facility.
  23. Operation and service manual supplied with each unit.
Consolidated Rig Works, LP